Manufacturing
Our state of the art Printed Circuit Board (PCB) assembly equipment, manufacturing systems and experienced staff are able to provide individual or combined capabilities to successfully bring your product to market. As a customer driven company we are continuously evaluating advanced technologies against our customer requirements in order to keep each customer ahead of their competition.
Lower Production Costs
Our project managers review and communicate optimal production options.
Increase Yield
The success of your yield begins with our professional design and layout review team.
On Time and in Budget
100% On Time Delivery while maintaining a 99.96% or greater Quality Assurance.
Materials Management
Our ERP system and direct link to key suppliers allows for effective and timely material control. The system allows real time, turnkey, supply chain solutions based on customer requirements and total cost. Combined with supplier partnerships the integrated system provides fast and flexible supply chain management and material solutions.
Assembly Options
SMT Production Assembly: IES’s PCB assembly capabilities extend from thru-hole to SMT fine pitch, BGA, µBGA, and leadless device mounting.
Through-Hole Production Assembly: IES provides expert manual pin-through-hole assembly to meet your production requirements with precision and reliability.
Wire and Cable Assembly: IES can provide certain wire assembly and cable fabrication services for our customers or engage our wire and cable suppliers.
Inspection Processes
3D Solder Paste Inspection (SPI): Inspection of solder paste deposits inline of solder-paste printing process to provide fast, reliable, and accurate assembly.
3D X-Ray Inspection: Inspection for process optimization and anomaly detection to provide fast, reliable, and accurate assembly.
3D Automatic Optical Inspection (AOI): IES has enhanced its QA inspection capabilities with the addition of Automatic Optical Inspection (AOI) to augment visual inspection to ensure process optimization and control.
Box Build and System Integration
We provide vertically integrated, turnkey solutions that offer a seamless extension of our customer’s operations. We offer sub-system and complete system assembly services to our customers. We can provide complete box build services, complete with software configuration and final test to specifications.
Quality Assurance
From purchasing through production IES's team members are focused on the accuracy of the systems and the quality of products produced for every customer. Assemblies conform to the requirements of IPC-A-610 Class III and J-STD-001 if so required and design capable.
Other Services
At IES we are committed to deliver first class quality products and services to our customers through innovative processes, continuous improvement, compliance and the dedication of our employees.
3D Printing
3D Printing services for both prototyping and production runs using Essentium's high-temp printing solutions.
Materials we offer:
High-Temp Nylon
PEKK
PA-CF
ESD-Safe version of many common materials
Burn In
Static or Dynamic thermal cycling of components and assemblies.
Parts Programming
We can program a part on-site or work with a supply chain provider.
Conformal Coating
Conformal Coating & Potting
When there is a need to protect circuit assemblies from harsh environments and strengthen connections, conformal coating and potting are methods to cover those sensitive electronics and cable harnesses for long-term use in the field. IES has coating and potting capabilities for circuit and harness assemblies. Silicone, acrylic, and polyurethane based coating and potting materials can be used depending on customer requirements.
We use a wide variety of processes to cover the circuit assembly in only the areas requested by our customers. Conformal coating can be brushed, masked, dipped, and sprayed to any thickness required.
Environmental Circuit Protection Methods
Conformal Coating
Potting (Cold)
Encapsulation
Materials
Silicone
Acrylic
Polyurethane
2-part Epoxies
Single-Sided
Application
Manual Dispensing
Air and Mechanical Assisted Dispensing
Selective Area
Pour Filing
Prototyping & Pilot Builds
From a single piece to your volume requirements IES can build prototypes quickly.
Testing
PCBA, Functional and System test can be custom designed for each customer and provide information for continuous improvement.
Traceability
Traceability coverage can begin with component to PCB board or extend throughout the production lifecycle to offer coverage for: materials, machine, process and full system build relationships.
Water Washing
To remove resin and flux residues from PCBAs.
Wave Soldering
Lead and Lead-Free wave solder processes are available.
